A logo with green arrows in a circle  Description automatically generated


 

Effective XXXX, 2025


Authors: Travis Gaskill - NVIDIA, Elizabeth Langer – CPC

TABLE OF CONTENTS

  1. License 3

  2. Compliance with OCP Tenets 3

  3. Version Table 4

  4. Terms & Definitions 4

  5. Scope 4

  6. Overview 5

    1. Interchangeability with Previous Versions 6

    2. Connected Length Coupled State 6

  7. Feature & Dimensional Requirements 7

    1. UQD Socket Dimensions 7

    2. UQD Plug Dimensions 8

    3. UQDB Socket Dimensions 9

    4. UQDB Plug Dimensions 10

    5. Terminations 11

  8. Performance Requirements 12

  9. Performance Verification Tests 13

    1. QD Property Tests 13

    2. Thermal / Mechanical Cycling Tests 17

  10. Supplier Cross-Validation Testing 17

  11. Marking Requirements 18

    1. Identification 18

  12. Wetted Materials 18

  13. Safety & Regulatory Requirements 18

  14. References 18

  15. Appendix 19

    1. Version Interchangeability 19

    2. Supplier Validation Report Template 20

    3. Supplier Cross-Validation Report Template 21

    4. Test Templates 21

  1. License

    1. Open Web Foundation (OWF) CLA

      Contributions to this Specification are made under the terms and conditions set forth in Modified Open Web Foundation Agreement 0.9 (OWFa 0.9). (As of October 16, 2024) (“Contribution License”) by:


      • Colder Products Company (CPC)

      • NVIDIA


        Usage of this Specification is governed by the terms and conditions set forth in Modified OWFa 0.9 Final Specification Agreement (FSA) (As of October 16, 2024) (“Specification License”)


        You can review the applicable Specification License(s) referenced above by the contributors to this Specification on the OCP website at https://www.opencompute.org/contributions/templates-agreements.


        For actual executed copies of either agreement, please contact OCP directly.


        Notes: The above license does not apply to the Appendix or Appendices. The information in the Appendix or Appendices is for reference only and non-normative in nature.


        NOTWITHSTANDING THE FOREGOING LICENSES, THIS SPECIFICATION IS PROVIDED BY OCP "AS IS" AND OCP EXPRESSLY DISCLAIMS ANY WARRANTIES (EXPRESS, IMPLIED, OR OTHERWISE), INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY, NON-INFRINGEMENT, FITNESS FOR A PARTICULAR PURPOSE, OR TITLE, RELATED TO THE SPECIFICATION. NOTICE IS HEREBY GIVEN, THAT OTHER RIGHTS NOT GRANTED AS SET FORTH ABOVE, INCLUDING WITHOUT LIMITATION, RIGHTS OF THIRD PARTIES WHO DID NOT EXECUTE THE ABOVE LICENSES, MAY BE IMPLICATED BY THE IMPLEMENTATION OF OR COMPLIANCE WITH THIS SPECIFICATION. OCP IS NOT RESPONSIBLE FOR IDENTIFYING RIGHTS FOR WHICH A LICENSE MAY BE REQUIRED IN ORDER TO IMPLEMENT THIS SPECIFICATION. THE ENTIRE RISK AS TO IMPLEMENTING OR OTHERWISE USING THE SPECIFICATION IS ASSUMED BY YOU. IN NO EVENT WILL OCP BE LIABLE TO YOU FOR ANY MONETARY DAMAGES WITH RESPECT TO ANY CLAIMS RELATED TO, OR ARISING OUT OF YOUR USE OF THIS SPECIFICATION, INCLUDING BUT NOT LIMITED TO ANY LIABILITY FOR LOST PROFITS OR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES OF ANY CHARACTER FROM ANY CAUSES OF ACTION OF ANY KIND WITH RESPECT TO THIS SPECIFICATION, WHETHER BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE), OR OTHERWISE, AND EVEN IF OCP HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.


    2. Acknowledgments

      Version 1 Author(s): Mark Sprenger (Intel), Jordan Johnson (Intel), Bret Henkel (Intel)


      The Contributors of this Specification would like to acknowledge the following companies for their feedback:


      AMD

      Intel

      CPC

      Staubli

      Parker

      Nvidia

      Dell

      CoolIT

      Danfoss

      Cejn


  2. Compliance with OCP Tenets

    This contribution complies with the OCP Tenets of Openness, Efficiency, Impact, Scale, and Sustainability.


    1. Openness

      This specification outlines the design and test criteria for any willing supplier to build and validate a supplier interchangeable fluid quick disconnect. The specification has been developed with input from suppliers and end users. The openness of the specification allows users to work with their preferred suppliers, and enables opportunities for liquid adoption in adjacent market segments.


    2. Efficiency

      This specification combines the previously separate specifications:

      • Universal Quick Disconnect (UQD) Specification, Revision 1.0

      • Universal Quick Disconnect Blind-Mate (UQDB) Specification, Revision 1.0

        Consolidation of the specifications into a singular document streamlines accessibility and ease of adoption, while also ensuring parity of key performance parameters across the multiple sizes and configurations.


    3. Impact

      Through establishing and improving upon a supplier interchangeable fluid quick disconnect, this specification significantly lowers the barriers to adoption of liquid cooled compute, and enables liquid cooling at scale.


    4. Scale

      Universality of this specification enables a more robust and resilient global supply chain in support of scaling liquid cooling infrastructure for compute.


    5. Sustainability

      By lowering the barriers to mass adoption of liquid cooled computing, the world moves more quickly towards a more energy efficient mode of cooling and enables a more sustainable datacenter PUE compared to air cooling. By ensuring this version of the specification maintains a degree of backwards compatibility, reuse is encouraged and waste mitigated.


  3. Version Table


    Date

    Version #

    Author

    Description

    06Nov2024

    Draft

    See Authors

    Initial Version

    14Apr2025

    V2.0.1

    See Authors

    UQD Workstream – alpha draft














  4. Terms & Definitions


    TERM

    DEFINITION

    UQD

    Universal Quick Disconnect - Handmate

    UQDB

    Universal Quick Disconnect – Blindmate

    HANDMATE

    Direct manual intervention required to couple and de-couple QD pair

    BLINDMATE

    Indirect (blind, remote) coupling and de-coupling of QD pair via alternate mechanism(s)

    HYBRID

    Blindmate coupling of UQD plug and UQDB socket

    PLUG

    QD half with exterior mating geometry (AKA: male, insert)

    SOCKET

    QD half with interior mating geometry (AKA: female, body)

    TERMINATION

    QD end features to connect a tube, pipe or port

    COUPLED

    State when plug and socket are fully engaged

    HARD-STOP

    Condition in which the QD pair are coupled to the point of, and limited by, mechanical contact

    MAKE

    Act of coupling the plug and socket to achieve coupled state

    BREAK

    Act of de-coupling the plug and socket from the coupled state


  5. Scope

    This document defines the technical specifications for the Universal Quick Disconnect (UQD) and Universal Quick Disconnect Blind-Mate (UQDB) used in non-combustible single-phase (water/glycol) systems for liquid cooling of electronics.

  6. Overview

    In liquid cooled systems, fluid is transported under pressure within a Technology Cooling System (TCS) fluid loop [1]. The IT equipment loop is joined to the TCS using a fluid connector.


    This specification defines interface dimensions and performance criteria for supplier interoperability across UQD configurations used in liquid cooling systems. UQD nominal sizes are represented by a dash size reflective of the inner diameter of an equivalent hydraulic hose in 1/16” increments. Nominal sizes captured in this specification version are shown in Table 1. Coupling configurations include handmate (Figure 1), blindmate (Figure 2), and hybrid (Figure 3).


    Table 1 - QD Description & Sizing


    QD DESCRIPTION

    NOMINAL SIZE

    UQD02, UQDB02

    -02 (1/8”)

    UQD04, UQDB04

    -04 (1/4”)

    UQD06, UQDB06

    -06 (3/8”)

    UQD08, UQDB08

    -08 (1/2”)

    A diagram of a machine  Description automatically generated


    Figure 1 - UQD Configuration


    A diagram of a machine  Description automatically generated

    Figure 2 - UQDB Configuration


    image


    Figure 3 – Hybrid Configuration

    1. Interchangeability with Previous Versions

      UQD Specification Version 2 is designed to be backwards compatible with the previously separate Version 1 Specifications for UQD and UQDB, and end user deployment assessment is encouraged. Risks and considerations for interchanging or co- deploying v1 and v2 components are outlined in the appendix (15.1).


    2. Connected Length Coupled State

      Overall connected lengths of couple QD sets are reported as a “panel to panel” dimension, not including length associated with terminations (ie ORB stud or hosebarb length). Connected lengths are reference (driven) dimensions derived from component level dimensions and tolerances as outlined in Section 7.

          1. Blindmate Couplings

            image

            Connected length of blindmate configurations are referenced in Figure 4. Mechanical hard-stop location for the UQDB is parallel face to face, and hybrid is conical surface of socket to tangent diameter of plug flange.




            TOP: Hybrid Configuration

            QD Size

            MIN

            Nominal

            MAX

            02

            35.9

            36.3

            36.7

            04

            43.6

            44.1

            44.5

            06

            47.1

            47.6

            48.0

            08

            51.1

            51.6

            52.0

            BOTTOM: UQDB Configuration

            QD Size

            MIN

            Nominal

            MAX

            02

            35.6

            36.1

            36.6

            04

            43.8

            44.3

            44.8

            06

            47.1

            47.6

            48.1

            08

            50.9

            51.4

            51.9


            Figure 4 - Blindmate Connected Length


          2. Handmate Couplings

      Connected length of handmate configurations are referenced in Figure 5, and defined as nominal reference value only. Socket length is defined as a maximum keep-in value (Table 2) and relative position of plug varies depending on the style of latching mechanism per supplier.




      image


      UQD Configuration

      QD Size

      REF

      02

      56.1

      04

      66.5

      06

      71.5

      08

      81.5


      image

      Figure 5 - Handmate Connected Length

  7. Feature & Dimensional Requirements

    Configuration specific features and dimensions are outlined below. Where no dimension is given, the geometry is left to the discretion of the supplier and should consider end user (datacenter environment) requirements for fit and function.


    1. UQD Socket Dimensions

      Physical features of the UQD socket shall conform to those outlined in Figure 6, and dimensions specified in Table 2.


      Dimension ‘CC’ is a maximum keep-in-zone, which includes latching mechanism. Dimensions ‘DD’ is a maximum overall length

      keep-in-zone. Reference dimension ‘S’ carries through to all socket/plug and UQD/UQDB configurations.

      7.1.1. UQD Latching Requirements

      The UQD socket shall include a mechanism that latches and locks the socket to the plug (Figure 7), bounded by mating UQD plug dimensions ‘R’, ‘G’, ‘P’, ‘Q’ (Table 3). This locking mechanism must be utilized to meet the pressure and durability requirements specified in this document in its coupled state. Suppliers should minimize the size of the latch volume to save space in IT systems.


      image


      Figure 6 - UQD Socket Dimensions


      image

      Table 2 - UQD Socket Dimensions


      Dimension

      Tolerance

      A

      B

      C

      E

      F

      S

      CC

      DD

      MIN

      ±

      0.025

      ±

      0.025

      MIN

      MAX

      ±

      0.10

      REF

      MAX

      MAX

      UQD02

      11.25

      6.71

      3.63

      12.8

      13.7

      3.3

      8.0

      25.0

      50.0

      UQD04

      15.65

      11.15

      7.14

      16.6

      18.1

      4.7

      11.3

      30.0

      60.0

      UQD06

      18.85

      14.38

      9.47

      17.3

      18.8

      5.4

      14.3

      35.0

      65.0

      UQD08

      22.05

      17.56

      10.75

      18.5

      20.0

      6.6

      17.3

      40.0

      75.0

      NOTE 1

      Termination location - see Table 6 for details

      NOTE 2

      Sealing / Interoperability surface – machine to 32Ra MAX

      NOTE 4

      Seal gland(s) located on this surface - QD supplier defined

    2. UQD Plug Dimensions

      Physical features of the UQD plug shall conform to the features outlined in Figure 7, and dimensions specified in Table 3. In the locking mechanism contact area, identified in Figure 4 – Detail A, the minimum hardness is to be 24HRC.


      A drawing of a nut and bolt  Description automatically generated



      image

      Figure 7 - UQD Plug Dimensions


      image

      image

      Table 3 - UQD Plug Dimensions


      Dimension

      G

      H

      J

      L

      M

      N

      P

      Q

      R

      AA

      BB

      GG

      Tolerance

      ±0.025

      ±0.025

      MIN

      ±0.025

      MIN

      MAX

      ±0.1

      ±0.06

      ±0.3

      MAX

      ±0.10

      ±0.10

      MAX

      UQD02

      11.0

      6.65

      21.0

      3.73

      2.4

      3.0

      15.5

      14.8

      19.4

      6.8

      14.10

      27.0

      19.8

      UQD04

      15.4

      11.07

      29.0

      7.24

      3.0

      3.8

      21.5

      20.7

      26.5

      11.2

      19.20

      35.4

      16.5

      UQD06

      18.6

      14.30

      32.5

      9.75

      3.5

      4.8

      25.0

      24.2

      30.0

      14.2

      22.67

      38.9

      25.5

      UQD08

      21.8

      17.48

      36.5

      11.17

      3.8

      5.8

      29.0

      28.2

      34.0

      17.4

      26.69

      42.9

      31.5

      NOTE 1

      Termination location - see Table 6 for details

      NOTE 2

      Sealing / Interoperability surface - machine to 32Ra MAX

      NOTE 3

      Hex feature for installation to be on this surface - see Table 6 for details

    3. UQDB Socket Dimensions

      Physical features of the UQDB socket shall conform to the features outlined in Figure 8, and dimensions specified in Table 4.


      image

      Figure 8 - UQDB Socket Dimensions Table 4 - UQDB Socket Dimensions

      Dimension

      B

      C

      T

      U

      V

      W

      FF

      Tolerance

      ±0.025

      ±0.025

      REF

      ±0.1

      ±0.3

      MAX

      ±0.1

      UQD02

      6.71

      3.63

      4.81

      11.2

      7.11

      21.4

      23.62

      UQD04

      11.15

      7.14

      5.20

      16.0

      8.90

      25.4

      28.50

      UQD06

      14.38

      9.47

      4.95

      19.0

      9.35

      28.4

      31.75

      UQD08

      17.56

      10.75

      4.76

      22.0

      10.36

      31.4

      35.56

      NOTE 1

      Termination location - see Table 6 for details

      NOTE 2

      Sealing / Interoperability surface - machine to 32Ra MAX

      NOTE 3

      Hex feature for installation to be on this surface - see Table 6 for details

      NOTE 4

      Seal gland(s) located on this surface - QD supplier defined

      NOTE 6

      Dimension to theoretical sharp corner (TSC)

    4. UQDB Plug Dimensions

      Physical features of the UQDB socket shall conform to the features outlined in Figure 9, and dimensions specified in Table 5.


      A drawing of a machine  Description automatically generated with medium confidence

      Figure 9 - UQDB Plug Dimensions Table 5 - UQDB Plug Dimensions

      Dimension

      H

      K

      L

      M

      X

      Y

      W

      SA

      Tolerance

      ±0.025

      ±0.3

      ±0.025

      MIN

      MAX

      ±0.1

      ±0.3

      MAX

      +0.30 / -0.00

      UQD02

      6.65

      11.0

      3.73

      2.4

      3.0

      27.0

      14.50

      21.4

      1.00

      UQD04

      11.07

      16.1

      7.24

      3.0

      3.8

      35.4

      19.60

      25.4

      1.00

      UQD06

      14.30

      19.6

      9.75

      3.5

      4.8

      38.9

      23.10

      28.4

      1.00

      UQD08

      17.48

      23.6

      11.17

      3.8

      5.8

      42.9

      27.10

      31.4

      1.00

      NOTE 1

      Termination location - see Table 6 for details

      NOTE 2

      Sealing / Interoperability surface - machine to 32Ra MAX

      NOTE 3

      Hex feature for installation to be on this surface - see Table 6 for details

      NOTE 5

      QD supplier defined area, keep-in-zone bounded by dimension 'Y', 'K' and MIN angle

      NOTE 7

      Self-alignment (SA) shall be incorporated into plug assembly, dimension is a radial allowance

    5. Terminations

      Terminations are subject to the performance requirements specified in this document. Minimum product offering should reflect the terminations outlined in the table below. For barbed terminations, barb design and number of barbs are at the discretion of the QD supplier. Additional termination offerings are at the discretion of the QD supplier.


      Table 6 - Terminations


      Plug Terminations - UQD & UQDB


      Description

      Stud End ISO11926-3 [2]1

      QD Size

      02

      04

      06

      08

      Stud Size

      ORB-04

      ORB-06

      ORB-08

      ORB-10

      Reference Thread

      7/16-20 UNF-2A

      9/16-18 UNF-2A

      3/4-16 UNF-2A

      7/8-14 UNF-2A

      Recommended Hex - UQD

      14mm

      17mm

      22mm

      27mm

      Recommended Hex - UQDB

      19mm

      24mm

      27mm

      30mm

      Suggested Torque2

      9 Nm

      15 Nm

      25 Nm

      30 Nm

      1Reference ISO11926-1 [x] for mating port geometry

      2Torque values should consider mating geometry, material, lubrication and any other application specific variables

      image

      Socket Terminations - UQDB


      Description

      Stud End ISO11926-3 [2]1

      QD Size

      02

      04

      06

      08

      Stud Size

      ORB-06

      ORB-08

      ORB-10

      ORB-12

      Reference Thread

      9/16-18 UNF-2A

      3/4-16 UNF-2A

      7/8-14 UNF-2A

      1-1/16-12 UNF-2A

      Recommended Hex

      17mm

      19mm

      24mm

      27mm

      Suggested Torque2

      15 Nm

      25 Nm

      30 Nm

      48 Nm

      1Reference ISO11926-1 [3] for mating port geometry

      2Torque values should consider mating geometry, material, lubrication and any other application specific variables

      Socket Terminations - UQD


      Description

      Hosebarb (Push-Lock)

      QD Size

      02

      04

      06

      08

      Hosebarb Size

      1/4" HB

      3/8" HB

      1/2" HB

      5/8" HB

      1Hosebarb intended for use with reinforced EPDM hose, consult QD supplier/Tube supplier for additional information and installation guidance

  8. Performance Requirements

    To comply with this document, the product shall meet or exceed the performance requirements listed in Table 7. Flow rating and performance are related to water unless otherwise specified.


    image

    Flow Rating –

    MIN

    {A,B}

    {A,B}

    {A,B}

    {A,B}

    MAX

    {A,B}

    {A,B}

    {A,B}

    {A,B}

    Coupling Force @0psi

    Notes

    1 Limiting factor related to mitigating seal washout during coupling cycles under flow

    2 Applies to UQDB only (ie valving), the locking mechanism of handmate socket is expected to marginally increase the force to connect

    10 years

    -

    Service Life

    5 years

    -

    Storage Life (from T0)

    [10°C, 65°C] / [50°F, 149°F]

    [MIN, MAX]

    Temperature Range - Operating

    [-40°C, 70°C] / [-40°F, 158°F]

    [MIN, MAX]

    Temperature Range - Shipping

    9.1.2

    0.07

    0.04

    0.03

    0.02

    mL

    Fluid Loss per Cycle @0psi - Maximum

    # cycles

    Coupling Cycles - Minimum

    20

    20

    15

    12

    lbf


    9.1.3

    135.0

    90.0

    65.0

    55.0

    N

    3.5

    1.9

    1.1

    0.3

    -

    Cv Reference

    9.1.4

    Flow Performance - Pressure Drop Polynomials {A,B}

    4.7

    3.0

    1.7

    0.6

    GPM

    17.79

    11.36

    6.44

    2.27

    L/min

    20.68 bar(g) / 300 psi(g)

    -

    Pressure - Minimum Proof


    9.1.1

    6.89 bar(g) / 100 psi(g)

    -

    Pressure - Maximum Operating

    08

    06

    04

    02

    Units

    Parameter

    UQD & UQDB Size

    1000

    Test(s)

    - Maximum2

    Maximum1

    image

    image

    image

    image

    image

    image

    image

    image

    image

    Table 7 - Performance Requirements


  9. Performance Verification Tests


    The tests in this section are reflective of the requirements in Table 7. The tests are broken down into the following groups:


    1. QD Property Tests

    2. Thermal / Mechanical Cycling Tests


    Time Zero QD property tests can be run in parallel using different samples for each test. Thermal / Mechanical Cycle Tests must be run sequentially with the same set of samples. An overview of both groups of tests can be seen in Figure 10 and Figure 11.


    image

    Figure 10 - QD Property Tests


    image

    Figure 11 - Thermal / Mechanical Cycling Tests


    Each test shall be conducted and the test data collated in a test report. A “QD Validation Report Template” is provided with

    this specification as the preferred template for reporting. The test report shall be provided to customers upon request. All helium leak tests conducted shall be in accordance with ASTM E493.

    In accordance with ISO 18869 [4], the required sample size per test is 5, at minimum. In accordance with ISO 18869:2017

    Section 6.3, the instruments must meet certain accuracy requirements.


    1. QD Property Tests

          1. Burst Pressure


            Test Description

            Conduct a burst pressure test on the plug, socket, and mated pair.

            Test Position

            Fully mated (UQD/UQDB pair) and disconnected (plug/socket)

            Test Pressure

            Test to failure, or pressure 3x minimum proof pressure – whichever is lower

            Specific to UQDB

            Test should be conducted at the fully mated, hard-stop condition

            Acceptance Criteria

            Burst pressure is above Minimum Proof Pressure (Table 7)

          2. Fluid Loss


            Test Description

            Conduct the test according to ISO 18869 Section 12


            Test Fluid

            Water

          3. Force to Connect

            It is recommended to minimize coupling and decoupling forces for both UQD and UQDB applications. In addition, latching mechanisms shall provide visual, tactile, and or audible feedback to users. UQD pairs shall lock together in the coupled condition.



            Test Description

            Conduct the test according to ISO 18869 Section 7. Repeat the test for a total of five times per sample. Use the maximum force found per test and average the results from all the tests and all the samples to determine the connect force. Report the average (of the maximums) in the test report.

            Unless otherwise requested, the test shall be conducted while fully aligned radially and angularly.

            Test Temperature

            Ambient

            Test Pressures

            Conduct the test at 3 pressure levels: 0/2.76/6.89 bar(g) (0/40/100 psi(g))

            Test Fluid

            Air or water

            Connection Speed

            40 mm/s

            Specific to UQDB

            Conduct the test at maximum radial misalignment, resetting the misalignment to maximum after each cycle.

            Test Description

            Conduct the test according to ISO 18869, Section 13 except as indicated below.

            image

            The test apparatus shall use hose or tubing of inside diameter corresponding to the default hose diameter per Table 6 of this standard (for example, UQD04 has 3/8” barb, therefore all UQD/UQDB04 should be tested with .375”±10% ID

          4. Pressure Drop


      hose/tube). The connections to the QD shall be made with minimal adapter fittings, example as shown in the image below. This image represents the section from L2 through L4 of ISO 18869 Figure 7 as shown above.


      ISO 18869, Section 13.3 – Remove the test coupling from the test apparatus and connect the tubes or hoses using a connector per the images below. All hose, tubing, or fittings connected between pressure taps (2) and coupling under test (1) shall be the same in test and tare setup.


      ISO 18869, Section 13.4 – Test fluid used shall be 25% propylene glycol and 75% water, with or without additives, and the test shall be performed at approximately 25±5°C.

      ISO 18869, Section 13.5 – Subtract the pressure drop values collected in section 13.3 from those collected in 13.2. Graphically plot the net pressure drop for each flow direction. Calculate the best fit polynomial and report the curve fit equation for the average pressure drop (n=5 minimum) in each flow direction as well as pressure drop at 100% and 150% of rated flow.

      ISO 18869, Section 13.6 – Report pressure drop in both flow directions.

      image


      Test Temperature

      25±5°C1

      Test Fluid

      PG25

      Test Flowrates

      The 100% rated flowrate is defined by the Flow Rating parameter herein the specification. Select

      at least six flow rates from 25 % to 150 % of the rated flow, including 100 % of rated flow.

      Specific to UQDB

      Test should be conducted at the fully mated, hard-stop condition


      Reported Value

      Pressure drop vs. flowrate should be reported using a best fit line with an equation of the form:

      𝑑𝑃(𝑄) = 𝐴 ⋅ 𝑄2 + 𝐵 ⋅ 𝑄. Report the coefficients A and B when using the units [L/min] for flowrate and [psi] for pressure. Coefficients for different units may be provided as supplementary

      information.

      9.1.5. Seal Washout

      The Seal Washout test is conducted to ensure that the seal geometry of the QD can withstand connection / disconnection under high pressure / flowrate conditions without washing the plug / socket valve seal out of its gland, creating a leak. This test is meant to recreate the real world scenario of connecting / disconnecting a filled server into a filled TCS loop.



      Test Description

      Using a test setup similar to the below diagram, conduct the following: Setup Process:


      image

      Number of Cycles

      20, each direction (plug to socket / socket to plug)

      Test Flowrate

      2x the Maximum Flow Rating for the QD

      Test Temperature

      60°C

      Test Pressure

      6.9 bar(g) (100 psi(g))

      Test Fluid

      Water or PG25

      Connection Speed

      40mm/s ±10mm/s

      • Before connection: Close valve C and adjust relief valve A. Supply side has fluid with a static pressure equal to the Maximum Operating Pressure.

      • Fully Connected: Adjust valves B & D to achieve test flowrate Test Process:

      • When the QDs are disconnected: Check the pressure meter, ensuring the static pressure is at the Test Pressure

      • When the QDs are connected: Check the flow meter, ensuring the flowrate is at the Test Flowrate

      • Conducting the test: Connect and disconnect the coupling according to the number of cycles, checking for leakage or seal washout after each cycle.


      image

      1 The test temperature of 25±5°C is a known discrepancy to the OCP BMQC Specification’s test temperature of 40°C. 25°C was chosen to

      simplify the test setup with the understanding of slight performance differences at higher temperature due to viscosity and specific gravity.


      Acceptance Criteria

      No leakage or seal washout


    2. Thermal / Mechanical Cycling Tests

          1. Non-Operational Temperature Cycling



            Test Description

            Helium leak test each sample before the test. Conduct a thermal cycling test with air.

            After testing, conduct helium leak tests on all samples.

            Test Position

            Fully Connected (UQD/UQDB) and disconnected (plug/socket)

            Test Temperature

            -40°C for 72H and +75°C for 72H and back to room temperature

            Temperature Transition Rate

            10°C/min

            Test Fluid

            Air

            Specific to UQDB

            Test should be conducted at the fully mated, hard-stop condition

            Acceptance Criteria

            No visible leakage. After testing, helium leak rate <= 1x10-5 mbar-L/s

          2. Operational Temperature Cycling



            Test Description

            Conduct a hydrostatic pressure test at 6.9 bar(g) (100 psi(g)) on each sample before the test. Conduct a thermal cycling test with the test fluid.

            After testing, conduct a hydrostatic pressure test.

            Test Position

            Connected with nominal engagement (UQD/UQDB) and disconnected (plug/socket)

            Test Temperature

            17°C for 72H and +65°C for 72H and back to room temperature

            Temperature Transition

            Rate

            10°C/min

            Test Pressure

            6.9 bar(g) (100 psi(g)) at test temperature

            Test Fluid

            Water or PG25

            Acceptance Criteria

            No visible leakage. After testing, conduct a hydrostatic pressure test at 6.9 bar(g) (100 psi(g))

          3. Mechanical Cycling



      Test Description


      Cycle the UQD/UQDB. For UQD, the latch must be actuated each cycle. After testing, conduct a hydrostatic pressure test.

      Number of Cycles

      5000

      Connection Speed

      40 mm/s

      Test Temperature

      TBD


      Test Pressure

      2.75 bar(g) (40 psi(g))

      Test Fluid

      Water or PG25

      Acceptance Criteria

      After testing, no visible leakage. After testing, conduct a hydrostatic pressure test at 6.9 bar(g)

      (100 psi(g))


  10. Supplier Cross-Validation Testing

    Suppliers shall cross-validate their parts with a minimum of 3 other suppliers. In accordance with the OCP tenet of Openness, UQD suppliers shall make their UQDs available to other UQD suppliers upon request for cross-validation purposes. Likewise, the requesting supplier shall make available their UQDs at the time of request. UQD Suppliers shall publish the supplier list with which their QDs have successfully passed cross-validation testing. The cross-validation test reports shall be made available to customers upon request.

    The required cross-validation tests, shown in Figure 12, are a subset of the QD Property Tests. These tests are considered critical to ensuring the interoperation of one supplier’s QDs with those of a different supplier. The tests may be run in parallel or series. In accordance with ISO 18869, the required sample size per test is 5, at minimum. In accordance with ISO 18869:2017 Section 6.3, the instruments must meet certain accuracy requirements.


    image

    Figure 12 - Cross-Validation Tests


  11. Marking Requirements

    Identification as UQD / UQDB and nominal size are required per Table 8. Marking can be positioned per supplier’s discretion

    on any visual external surface of the plug and socket.


    Table 8 - Marking Requirements


    QD Size

    UQD

    UQDB

    02

    UQD02 v2

    UQDB02 v2

    04

    UQD04 v2

    UQDB04 v2

    06

    UQD06 v2

    UQDB06 v2

    08

    UQD08 v2

    UQDB08 v2


    1. Identification

      Within digital or printed catalogs, suppliers shall identify products meeting these requirements as “Dimensional & performance requirements conform to OCP UQD Specification v2.0”.


  12. Wetted Materials

    Supplier to ensure materials used in the construction of UQD / UQDB are compatible with the Acceptable Wetted Materials as identified in OCP’s “Guidelines for Using Water-Based Transfer Fluids in Single-Phase Cold Plate-Based Liquid-Cooled Racks” as well as “Guidelines for Using Propylene Glycol Based Heat Transfer Fluids in Single Phase Cold Plate-Based Liquid Cooled Racks”.


    Furthermore, the UQD / UQDB Plug and Socket must adhere to the following materials in Table 9. This is to ensure similar material hardness on components that see forceful contact.


    Table 9 - UQD/UQDB Material Requirements


    Location

    Material Requirement

    UQD / UQDB Plug External Tip / Shaft

    SUS 303 / 304 / 304L / 316 / 316L

    UQD / UQDB Cone and Guide in Area

    SUS 303 / 304 / 304L / 316 / 316L


  13. Safety & Regulatory Requirements


    Supplier to ensure relevant regulatory and safety standards in industry are adhered to.


  14. References



    [1]

    ISO Standard 18869, "Hydraulic fluid power - Test methods for couplings actuated with or without tools," 2017.

    [2]

    ISO Standard 11926-3, "Connections for general use and fluid power - Ports and stud ends with ISO 725 threads and O-ring sealing - Part 3: Light duty (L series) stud ends," 1995.

    [3]

    ISO Standard 11926-1, "Connections for general use and fluid power - Ports and stud ends with ISO 725 threads and O-ring sealing - Part 1: Ports with O-ring seal in truncated housing," 1995.

    [4]

    OCP Guideline, "Using Propylene Glycol-Based Heat Transfer Fluids in Single-Phase Cold Plate-Based Liquid Cooled Racks," 2025.

    [5]

    OCP Guideline, "Using Water-Based Transfer Fluids in Single-Phase Cold Plate-Based Liquid-Cooled Racks".


  15. Appendix


    1. Version Interchangeability

      Reference considerations for evaluating co-deployment of v1 and v2 UQDs in application.

      Version 1 (V1)

      Version 2 (V2)

      Interchange Consideration


      UQD & UQDB plug end condition undefined


      UQD & UQDB plug end conditions defined


      V1 plug end with minimal/no chamfer may damage V1 & V2 socket seal(s)


      UQD plug & socket overall length undefined


      UQD plug & socket overall length defined


      V1 lengths may vary from standard V2 length, retain V1 panel/space


      UQD plug & socket outer diameter undefined


      UQD plug & socket maximum outer diameter defined

      V1 outer diameter may vary from standard V2 outer diameter, retain v1 pitch/space


      Performance requirement of

      ‘Minimum Cv’

      Performance requirement adjusted to ‘Minimum & Maximum’ PQ curves (Cv REF), nominal values increased over v1


      V1 pressure drop across QD valves may be higher than V2 (V1 Cv lower than V2)


      Minimum ‘S’ valve stroke defined


      Increase minimum ‘S’ valve stroke to account for tolerances

      V1 QD sets may not fully couple due to tolerance stacks of internal valving (issue present in V1)


      UQDB minimum & nominal engagement stroke defined, requiring full flow in “under coupled” condition

      Tolerance loops do not support minimum engagement requirement without further changes, remove from specification and replace with guidance to ensure full coupling at

      hard-stop


      V1 systems without built in tolerance compliance may see coupling panel distance and flow variation

    2. Supplier Validation Report Template


      Quick Disconnect Validation Report Checklist

      QD Supplier


      Date of Report


      QD Type (Plug & Socket)


      Mechanical Spec

      OCP UQD Specification v2

      Test Spec

      OCP UQD Specification v2

      Supplier Validation Tests


      Test #


      Test Type

      Unit of Measure


      Specification


      Result


      Notes


      9.1.1.


      Burst Pressure






      9.1.2.


      Fluid Loss






      9.1.3.


      Force to Connect






      9.1.4.


      Pressure Drop






      9.1.5

      Seal Washout - Operational Test






      9.2.1.

      Non-Operational Temperature Cycling






      9.2.2.

      Operational Temperature Cycling






      9.2.3.


      Mechanical Cycling





      Additional Notes:


    3. Supplier Cross-Validation Report Template


      Supplier Cross-Validation Report Checklist

      Main QD Supplier


      Date of Report


      Cross-Validation QD Supplier


      QD Type (Plug & Socket)


      Mechanical Spec

      OCP UQD Specification v2

      Test Spec

      OCP UQD Specification v2

      Supplier Cross-Validation Tests


      Test #


      Test Type

      Unit of Measure


      Specification


      Result


      Notes

      9.1.2.

      Fluid Loss





      9.1.3.

      Force to Connect





      9.1.4.

      Pressure Drop





      9.1.5

      Seal Washout - Operational Test






    4. Test Templates



Test ID

9.1.1.

Test Description

Burst Pressure


Sample ID

Condition

1

2

3

4

5

Plug

P/F

P/F

P/F

P/F

P/F

Socket

P/F

P/F

P/F

P/F

P/F

Mated

P/F

P/F

P/F

P/F

P/F


Test ID

9.1.2.

Test Description

Fluid Loss


Sample ID

Avg. over Samples

Pass / Fail

/ NA


1

2

3

4

5

Fluid level prior to test (mL)








Fluid level after test (mL)








# of Connections








Fluid loss (mL/cycle)









Test ID

9.1.3.

Test Description


Force to Connect


Sample ID


Pressure (bar (g))


Test


1


2


3


4


5

Avg. over Samples

Pass / Fail / NA

0

1








0

2








0

3








0

4








0

5








0

Avg.








2.76

1








2.76

2








2.76

3








2.76

4








2.76

5








2.76

Avg.








6.89

1








6.89

2








6.89

3








6.89

4








6.89

5








6.89

Avg.









Test ID

9.1.4.

Test Description

Pressure Drop


Flowrate (GPM)


Flow Direction (S-P / P-S)

Sample Pair ID


Avg. across Samples

1

2

3

4

5

Pressure Drop (psi(g))

Flowrate 1

S-P







Flowrate 2

S-P







Flowrate 3

S-P







Flowrate 4

S-P







Flowrate 5

S-P







Flowrate 6

S-P







Flowrate 1

P-S







Flowrate 2

P-S







Flowrate 3

P-S







Flowrate 4

P-S







Flowrate 5

P-S







Flowrate 6

P-S









dP at Flow Rating

Curve Fit Quadratic Coefficients (of the form: dP = A*Q^2+B*Q)

Flow Direction (S-P / P-S)

dP at 100% rated flow (psi(g))

dP at 150% rated flow (psi(g))


A


B

Within Spec? (Y/N)

S-P






P-S







Test ID

9.1.5.

Test Description

Seal Washout

Subtest

9.1.5.1 - Operational Test


Sample ID

Flow Direction (S-P / P-S)

1

2

3

4

5

S-P

P/F

P/F

P/F

P/F

P/F

P-S

P/F

P/F

P/F

P/F

P/F



Test ID

9.2.

Test Description

Thermal / Mechanical Cycling Tests

Subtest

9.2.1. - Non-Operational Temperature Cycling


Sample ID

Condition

1

2

3

4

5

Plug

P/F

P/F

P/F

P/F

P/F

Socket

P/F

P/F

P/F

P/F

P/F

Mated

P/F

P/F

P/F

P/F

P/F

Subtest

9.2.1. - Operational Temperature Cycling


Sample ID

Condition

1

2

3

4

5

Plug

P/F

P/F

P/F

P/F

P/F

Socket

P/F

P/F

P/F

P/F

P/F

Mated

P/F

P/F

P/F

P/F

P/F

Subtest

9.2.3. - Mechanical Cycling


Sample ID

Condition

1

2

3

4

5

Plug

P/F

P/F

P/F

P/F

P/F

Socket

P/F

P/F

P/F

P/F

P/F